Dry Bread Crumbs Machine — Manufacturing With No Crust

What is dry bread crumbs?

• Dry bread crumbs usually mean commercial bread crumbs and fresh bread crumbs mean home-made bread crumbs.
• Bread crumbs are generally used as a filler for meatloaf or a coating for fried food,such as the beefsteak ,chicken leg,shrimp,fish or other sea food.Bread crumbs usually have the flaky,airy texture to ensure the crispy mouthfeel .

Introduction of Dry Bread Crumbs Machine:

• This kind of dry bread crumbs machine is different from traditional bread crumbs machine.In the whole manufacturing process,there is no bread crust generation,that ensures the low production cost.
• This machine can produce both granular Western bread crumbs, flaky panko bread crumbs,snowflake and so on.
• The twin-screw extruder machine,as the key part of dry bread crumbs manufacturing process,offers a process of high temperature and high pressure in a short time.That ensures high production efficiency.

Process flow of the bread crumbs making machine:

The wheat flour firstly is blended sufficiently in the vertical mixer(Blending sufficiently ensures high quality of final bread crumbs). Then they are  evenly sent into twin-screw extruder to be prepared at high temperature and high pressure in a short time to attain a total gelatiniztion state.After the process of cutting,crushing,sifting,drying,packaging,the final bread crumbs will be for sales.

Some tips you should know:

1. Our company supplies several standard bread crumbs making machines to satisfy most clients’ demand.But our engineers can custom the machine as your need.
2. The twin-screw extruder machine,as the key part of manufacturing process,is obviously not enough to hold up you bread crumbs business,the complete bread crumbs process line should be considered.The line also includes crushing unit,shaping unit,drying unit and several transmission units.
3. The screw extruder machine have been becoming more and more mature technically since it was created in 1870s.It have a competitive lower price in comparison with other similar machine.If you want to start a low-risk food business with less financial budget,the screw extruder machine will be your best choice
4. The dry bread crumbs processing line can be refitted into other extruded snack processing line,such as puffed snacks,core filling snacks,pet food fish feed,etc by adjusting screw,dies,some auxiliary machines.That is just what our regular clients do.

Construction of the bread crumbs processing line:

1. Flour mixing unit : to mix wheat,water and other materials sufficiently .
2. Screw conveyor : to convey mixing materials to extruder machine evenly.
3. Twin-screw extruder :cooking the materials into a total gelatinization state.
4. Shaping machine : to shape the extrudates
5. Belt conveyor: to convey the food to the following device.
6. Grinding machine: to grinding the extruadates into bread crumbs with various shapes and sizes based on the recipe.
7. Belt conveyor: to convey the food to the following machine
8. Vibrating sifter: to sift and remove unqualified bread crumbs
9. Belt drying oven: dry bread crumbs according to the formula.

Specification of the bread crumbs processing line:

• Installed Powder:125 KW
• Power consumption:94 KW
• Output Capacity:350-500 KG/H or more if you need.
• Dimensions:30300*3200*3500 mm

Characteristic of the bread crumbs processing line:

1. Full automatic processing line needs two worker to operate.
2. The temperature and rotation speed can be adjusted according to the production need.
3. Main body material is stainless steel, which is easy to clean.
4. Screws material is 38CrMoAl, which is wear-resisting.

Video of the breadcrumbs processing line:

Actually,there are more technical details needed to be discussed,please contact us with no hesitation.

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